Contracted Production flow

Contracted Production  flow

  1. StepInitial meeting

    Step1

    Initial meeting
    We have some meetings to assess a client’s thoughts and requests with regard to the product. Based on the content of the discussion Kanehide Bio will examine the development and production of the health food and offer suggestions.
  2. StepProduct design

    Step2

    Product design商品企画を立案した後、お客様にご提案させていただきます。

    In order to deliver a product that meets the wants of our clients, all aspects including raw materials, packaging, and product form are considered.

    RawMaterials
    Fucoidan/Turmeric/Agaricus/Kumisukuchin/
    Chomeisou/Shikwasa/Noni/Vervain/Goya/Guava  etc.
    Packaging
    Bottle filling / stick packaging / retort pouches / pills   etc.
    Product form
    Powder / granules / hard capsules / granules / teabags / retort   etc

    Once product planning is complete the client is presented with suggestions.

  3. StepTrial production

    Step3

    Trial production
    Once we receive consent from a client for the product design we move into trial production. After the client has approved the samples that are produced, discussion moves on to container lots, packaging lots, manufacturing lots, and delivery price.
  4. StepContainer and packaging

    Step4

    Container and packaging
    A container and packaging that fits with the product image of the client is designed.
  5. StepManufacture

    Step5

    Manufacture

    The entire process from raw material extraction through to final packaging is done at our factory. We also accept contract production for small lots. Our main equipment includes hot water extraction apparatus, extraction and concentration tanks(left photo)that enable specialized extraction using acid, alcohol, and enzymes etc, spray dryers, fluid-bed granulation apparatus, tableting apparatus, powder packaging equipment, hard capsule filling equipment, and retort pouch and set up equipment.

    • spray dryer

      spray dryer

    • fluid-bed granulation apparatus

      fluid-bed
      granulation apparatus

    • tableting apparatus

      tableting apparatus

    • powder packaging equipment

      powder packaging
      equipment

  6. StepQuality check

    Step6

    Quality check

    GMP (Good Manufacturing Practice)

    Kanehide Bio has been certified by Japan Health and Nutrition Food Association as GMP since June 2011. This is for manufacturing management and quality control.

    Quality check

    ISO22000

    Kanehide Bio, we have been accredited with ISO22000 and emphasis is placed on quality control. If a client’s final product is thought to not meet safety and effectiveness standards, the quality of the products are scrupulously checked prior to shipping.

  7. StepShipping of final product

    Step7

    Shipping of final product
    At this point the production process is nearing completion and a product that meets the needs of the client has been produced. The final product is shipped to the client in a form that suits their needs.